Showing posts with label mining. Show all posts
Showing posts with label mining. Show all posts

Thursday, September 4, 2025

Why Is Gyro Steering Replacing Traditional Magnetic Steering in High-Stakes Projects?

 

Precise directional measurement is the core technology for ensuring the wellbore follows the planned trajectory, effectively avoiding adjacent wellbores, and ultimately accurately hitting the subsurface target.

Magnetic guidance technology has long been the mainstream solution for directional measurement. However, with the increasing complexity and precision requirements of projects, gyroscopic guidance technology has gradually become the new industry standard for demanding projects.

Limitations of Traditional Magnetic Guidance Technology

Magnetic guidance technology is mature and relatively low-cost, but its accuracy is limited by a series of environmental factors that cannot be completely avoided.

Magnetic Interference - A Fatal Weakness

Any ferromagnetic material or external magnetic field will affect geomagnetic field measurement data, resulting in significant errors in azimuth calculations. Interference sources are ubiquitous:

Downhole interference: The drill string itself, drill pipe, casing, etc. are all significant ferromagnetic sources. Even with the use of "non-magnetic drill collars" for isolation, their effectiveness is often compromised by factors such as drilling fluid properties and formation variations.

Formation interference: Some formation rocks are highly magnetic, generating localized magnetic fields that distort geomagnetic field signals. Magnetic declination error
Magnetic North and true geographic North do not coincide, resulting in an angle called magnetic declination. This angle varies with geographic location and time.
Near the Earth's magnetic poles (at high latitudes), the horizontal component of the Earth's magnetic field decreases dramatically, reaching near zero.
Gyro-orientation technology: the optimal solution for demanding projects
The core advantage of gyro-orientation technology lies in its independence from Earth's magnetic field, measuring the Earth's rotational angle to determine true north. Through a strapdown integration of gyroscopes and accelerometers, azimuth, well inclination, and toolface angle are calculated. The ER-Gyro-19 builds on this technology with the key feature of fluxgate compatibility, making it the preferred solution for demanding projects. Eliminates magnetic interference, enabling in-situ replacement without modification costs.

https://www.ericcointernational.com/drilling-and-logging-system/mems-orientation-module-to-replace-fluxgate.html?utm_source=linkedin&utm_medium=social&utm_campaign=mems_fluxgate_replacement_linkedin&utm_content=tech_replacement_case_post


The ER-Gyro-19 does not rely on any magnetic sensors, maintaining exceptionally high azimuth accuracy in strong magnetic environments such as cased wells and densely populated drill pipe areas. Its electrical interface and mechanical structure are fully compatible with existing fluxgate nipples—no need to replace probes, adjust toolstring layouts, or reconfigure control systems. It can be installed and used in-situ.
Specific accuracy is demonstrated by rapid alignment in 30 seconds, achieving an azimuth accuracy of ±1°; precise alignment in 90 seconds, achieving an azimuth accuracy of ±0.5°. Hole inclination measurement is as low as 0.1°, and the gyro toolface angle accuracy reaches 1°/secL.


Overcoming blind spots in low well inclinations
The ER-Gyro-19 utilizes an optimized algorithm to stably output azimuth and toolface angles at well inclinations above 0°. Azimuth accuracy is maintained within 3° for well inclinations up to 2°, and optimized to within 2° for well inclinations between 2° and 5°. This completely eliminates the "invalid data" issue with traditional magnetic guidance and some gyro tools in shallow well inclinations.

Multi-mode Measurement + Miniaturized Integration
Multiple measurement modes: Supports measurement while drilling (real-time trajectory control), spot measurement (fixed-point calibration), and continuous measurement (long-distance trajectory recording). With a data update rate of 100Hz, it rapidly acquires drilling data and reduces non-productive time.

Ultimate Miniaturization: With a compact design measuring 136.8mm x 20.3mm x 19mm and weighing ≤150g, it easily fits into confined spaces like probes, offering far greater adaptability than traditional gyro and some fluxgate devices. Overcoming Extreme Environments
High-Temperature Adaptability: Conventional models support operating temperatures between 5°C and 85°C, while the ER-Gyro-19H model can operate stably in high-temperature environments between 5°C and 125°C, meeting the needs of diverse regions.
Vibration and Shock Resistance: Featuring an all-solid-state design (no moving parts) and a built-in internal stage, it can stably output measurement data in environments with random vibrations, meeting the stringent requirements of tripping and impact in deep drilling.
Gyroscopic guidance is gradually replacing traditional magnetic guidance. This is essentially a perfect match between the "upgraded requirements" of demanding projects and the "technical adaptability" of the ER-Gyro-19. It not only overcomes the accuracy limitations of magnetic guidance, but also lowers the application barrier through its compatible design, achieving superior performance in terms of accuracy, cost, and efficiency.

Tuesday, April 29, 2025

HDD technology breakthrough! North seeker helps with orientation in trenchless construction

 

As the core technology of trenchless pipeline laying, HDD technology places extremely high demands on the direction control of the drill bit. The precise control of the drilling trajectory depends on high-performance directional measurement equipment. With its unique technical advantages, the ER-MNS-09 north seeker has become a key equipment for improving construction efficiency and accuracy in HDD operations.

Core challenges and directional requirements of HDD construction

HDD construction requires the completion of pilot hole drilling, hole expansion, and pipeline pullback processes underground. Directional equipment needs to meet the requirements of narrow space adaptation, high-precision orientation, resistance to complex environmental interference and impact vibration, and adaptation to extreme working conditions.

ER-MNS-09’s technical advantages and HDD compatibility

**High-precision measurement to ensure trajectory control**

The azimuth accuracy can reach 0.25°, and the attitude accuracy is ≤0.2°. With a data update rate of 100Hz, it supports stable operation in the inclination range of -85~85°. The operator can adjust the drill bit trajectory in time based on the measurement data to meet the strict restrictions on trajectory deviation in HDD construction;

**Ultimately compact design, embedded in the core space of the probe tube**

The HDD guided probe pipe needs to be embedded in the front end of the drill pipe, and the size and weight of the equipment are limited. The ER-MNS-09 north seeker has a diameter of only 30mm, a length of 120mm, and a weight of ≤150g. It can be seamlessly integrated into the probe pipe or guide head at the front of the drilling equipment, and is suitable for mainstream drilling equipment.

**Autonomous north finding and anti-magnetic interference**

Adopting a high-precision MEMS gyroscope that can self-find north, the initial alignment is completed in 5 minutes, completely free from dependence on the geomagnetic field, and can stably output the true north azimuth, pitch angle and roll angle information in strong interference environments such as underground mines, metal pipelines or strong electromagnetic environments.

All-solid-state design: no mechanical rotating parts, excellent anti-impact and vibration ability, meeting the reliability requirements under severe vibration conditions during drilling.

**Wide temperature adaptability to cope with extreme working conditions**

Full temperature calibration compensation: The normal temperature version supports an operating temperature of 5~+55°C, and the high temperature version supports 5~125°C. It can withstand strong vibration and shock environments to ensure long-term reliability in deep wells, mud environments or high shock conditions.

more details: https://www.ericcointernational.com/north-finders/mems-triaxial-north-seeker-for-mining.html?utm_source=blogger&utm_medium=blog&utm_campaign=mining_north_seeker

Sunday, April 27, 2025

Say Goodbye to Drilling Errors & Boost Efficiency & Safety!

 

Traditional inclinometers, positioned far from the drill bit, deliver inaccurate data, compromising wellbore trajectory precision.
🚀 MEMS North-Seeker ER-MNS-09 breaks the mold:
📍 Near-Bit Installation
Compact cylindrical design (120mm × 30mm) fits directly near the bit or probe.
Real-time azimuth/pitch/roll monitoring 📊 enables precise drilling adjustments.
🎯 Industry-Leading Precision
0.25°secψ(1σ) north-seeking accuracy 🌐 (beats market standards of 1° or 0.5°!).
Perfect alignment for complex directional drilling.
⚡ Dynamic Monitoring + Proactive Safety
Instant feedback on drill posture 🚨 allows rapid trajectory corrections.
Slash risks ⚠️ while boosting efficiency & safety 🛡️.
🌪️ Built Tough for Harsh Environments
Shock/vibration-resistant + anti-magnetic design 💪.
High-temperature version: 5℃~125℃ 🌡️ stable performance.
Ideal for oil drilling, mining, and extreme conditions.

Thursday, April 24, 2025

Precise application of high-performance dynamic FOG north seeker in mining and oil exploration

 

The orientation accuracy of drilling equipment directly affects the efficiency and safety of logging drilling, tunnel excavation, and ore body positioning. During underground drilling operations, the vibration and attitude changes of the drilling rig are frequent, and traditional mechanical gyroscopes or magnetic compasses are difficult to work stably.

For more details: https://www.ericcointernational.com/north-finders/high-performance-dynamic-fog-north-seeker.html?utm_source=blogger&utm_medium=content&utm_campaign=north_seeker_blogger&utm_content=product_review_article

ER-FNS-01D high-performance dynamic FOG north seeker can achieve real-time accurate north seeking and attitude following in a vibrating environment. The north seeking accuracy can reach 0.5°, and the attitude measurement accuracy can reach 0.03° (1σ). Dynamic north-seeking technology can provide the true north direction of the carrier in real time. The working latitude of 65°N-65°S covers major mining areas and oil and gas fields around the world, ensuring that the drilling rig can still accurately control the drilling direction even when tilted or vibrating.

The compact size of 100×100×75mm and the lightweight design of 1kg make it easy to integrate into drilling equipment. Its core technical advantages are precisely targeted at complex working conditions:

Fast and precise dual modes: Supports 30-second fast alignment (azimuth accuracy 1°) and 90-second precise alignment (azimuth accuracy 0.5°), significantly shortening the equipment startup time. It can quickly establish the north reference after the drilling rig is in place. At the same time, its 20-minute accuracy retention capability allows the drilling rig to quickly resume operations after a short stop, reducing the time loss caused by repeated alignment.

Full environment adaptability: 5℃-55℃ full temperature range compensation technology adapts to the temperature difference between the deep mine and the field; there is humidity, dust and potential electromagnetic and metal interference in the mine, and the ER-FNS-01D is not affected by the magnetic field, which completely avoids the influence of the electromagnetic environment on the measurement results.

Strong vibration adaptability: The built-in shock absorber design can withstand 20Hz-2000Hz, 6.06g vibration environment, solving the problem of accuracy drift caused by vibration in dynamic operations of traditional north-seeking equipment.

Why Is Gyro Steering Replacing Traditional Magnetic Steering in High-Stakes Projects?

  Precise directional measurement is the core technology for ensuring the wellbore follows the planned trajectory, effectively avoiding adja...